Twin Sheet Vacuum Forming
Twin sheet vacuum forming is a process that enables two sheets of material to be formed on two different tools at the same time. Whilst the material is in its semi molten state and in contact with the tools, the sheets are brought together, subjected to 100 tonnes of pressure which welds the two sheets together in strategic locations. This process produces a component which is hollow in section and can be designed to be a load bearing element.
Twin sheet vacuum forming offers many advantages over other manufacturing methods for hollow form plastics.
- The ability to design structural components.
- Two different colours and gauges of material can be used in the process.
- Inserts can be used in the cavity of different materials (steel, timber or plastic profiles) to increase load capacity and torsional stiffness.
- Hollow sections can be filled with polyurethane foam for additional load bearing capacity or insulation properties.
- High definition of formed components.
- In comparison to rotational molding twin sheet forming can process many and varied materials, faster cycle times and produce parts with high dimensional accuracy with little distortion.
For more than 20 years Transformed Plastix has been the go-to name across Melbourne including in areas like Berwick, Carrum Downs, Cranbourne, Dandenong, Frankston, Mordialloc, Mornington, Narre Warren, Seaford, Springvale & more for leading plastic fabrication services.
Our 5-Step Process: From Your Call to Job Completion
1. Get in Touch
When you call 03 9775 1482, a friendly representative from our Transformed Plastix team will answer your call, ready to understand your plastic fabrication needs. We’ll ask you some questions to get a clear picture of what you’re looking for and will be happy to answer any queries you might have.
2. Project Analysis and Quotation
After the initial conversation, our team of experts will examine the details of your project. We delve into the specifics of the job, including the complexity, materials needed, and the timeframe. Once we’ve analysed everything, we’ll provide you with a fair and transparent quote.
3. Custom Design and Planning
Once you’re happy with the quote, we move on to the design and planning phase. Our skilled designers work meticulously to craft a design that’s perfectly aligned with your vision. We’ll keep you in the loop throughout to make sure the end product will meet your exact specifications.
4. Expert Fabrication
With the approved design in hand, our team will turn your vision into reality. Using state-of-the-art machinery and high-quality materials, our experienced plastic fabricators will craft your product with the utmost precision. Our commitment to quality ensures you’ll receive a product that’s both durable and visually appealing.
5. Delivery and Completion
Once we’re confident that your product meets our high standards, we’ll arrange for delivery. We’ll then contact you to confirm the completion of the job, and offer any necessary aftercare advice. Our relationship with you doesn’t end after delivery – we’re here for any follow-up queries or additional needs you may have.
Remember, at Transformed Plastix, we’re not just about plastic fabrication – we’re about building strong, lasting relationships with our clients. We look forward to hearing from you soon!
Frequently Asked Questions
Here at Transformed Plastix, we offer a wide range of services including plastic moulding, fabrication works and assembly. We provide comprehensive custom-designed plastic fabrication solutions for your business needs.
Yes, at Transformed Plastix we use state-of-the-art Italian, German, and American machinery for high-quality vacuum forming technology.
Absolutely. Our team at Transformed Plastix is highly trained and experienced, having provided services to businesses across different industries for over 20 years.
At Transformed Plastix, we serve several industries including automotive OEM and aftermarket, industrial fans, air conditioning and climate control, vehicle protection, agricultural, road transport, portable toilets, mass transit, industrial and reusable packaging.
Yes, Transformed Plastix is a locally based company in Melbourne, offering trusted plastic manufacturing services. Our state-of-the-art warehouse is located in Seaford, but our services extend across Australia.